Where Technology Meets Tradition
Our 50,000 sq.ft. state-of-the-art facility in Rajkot combines Japanese automation with 29 years of cone-making expertise, producing half a million perfect cones every single day.
Numbers That Define Our Scale
A purpose-built facility designed for efficiency, hygiene, and maximum output without compromising an ounce of quality.
Automated Production Lines
Japanese technology automated cone baking lines operating 24x7 with precision temperature control.
Daily Production Capacity
Maximum daily output with 500,000+ cones across all lines, scalable to 1M with overtime.
Skilled Workforce
Trained production team including food technologists, quality inspectors, and skilled operators.
Warehouse Capacity
Climate-controlled warehousing with automated inventory management and batch tracking.
Dispatch Capacity
Daily dispatch capacity with loading bays for direct container loading for export orders.
QC Laboratories
In-house microbiology, chemistry, and sensory evaluation labs with qualified staff.
World-Class Production Infrastructure
We've invested in the world's finest equipment from the world's finest manufacturers to ensure every cone meets global quality benchmarks.
Automatic Cone Baking Ovens
12 units of Japanese Technology Fully-Automated baking machines with precise temperature control (±1°C) ensuring perfect uniform baking every time. Each unit produces 80 cones per minute.
Batter Mixing Systems
PLC-controlled automated batter mixing with automated batching ensures uniform consistency, pH testing, and automated transfer to baking lines with zero human contact. 500L capacity per batch.
Automated Cooling System
Controlled cooling tunnels with humidity and temperature management for controlled crispness development. Ensures consistent texture, strength, and extended shelf life in final product.
Vision Inspection System
AI-powered camera inspection rejects defective cones using shape, color, and structural integrity analysis. Capable of inspecting 300 cones per minute with 99.9% accuracy.
Chocolate Enrobing Line
For chocolate-coated cones: continuous tempering & enrobing with inclusions (nuts, sprinkles, crunch) application with precise thickness control up to 3mm. 400 units per minute.
Packaging Machines
8 high-speed packaging lines with nitrogen flushing, automatic sleeve labeling, shrink wrapping, and case packing. Moisture barrier packaging, custom printing available.
6-Stage Quality Control Process
Quality isn't an afterthought at Sanjay Cone Industries — it's baked into our DNA. Our comprehensive 6-stage QA process ensures every single cone that leaves our facility is worthy of carrying our name and your brand reputation.
99.8%
First Pass Yield
12
QC Checkpoints
Raw Material Testing
Every incoming batch of flour, sugar, oil is tested for moisture, pH, purity, and microbiological safety before entering production.
In-Process Monitoring
Batter consistency, baking temperature, cone weight, and moisture levels are continuously monitored at 12 checkpoints.
Post-Baking Inspection
AI vision system + manual QC by trained inspectors check each batch for shape, color, crispness, and structural integrity.
Shelf Life Testing
Accelerated aging tests verify each batch meets shelf life claims before release with packaging integrity testing.
Microbiological Analysis
Daily lab tests for total plate count, yeast & mold, E. coli, and Salmonella ensure complete food safety.
Pre-Dispatch Final Check
Final check of packaging integrity, batch coding, seal strength, and shipping documentation before each consignment leaves.
Schedule a Factory Visit or Virtual Tour
We welcome our partners to experience our facility in person or virtually. See every stage of the cone-making process, meet our team, and taste sample products fresh from our production lines.
- Guided tour by senior production team members
- Live tasting session with our food technologists
- Full quality lab visit & documentation review
- Custom sampling & customization consultation
Certified for Your Complete Peace of Mind
Fully compliant with national & international food safety standards
ISO 22000
Certified
HACCP
Certified
FSSAI
Certified
HALAL
Certified
AGMARK
Certified
BIS
Certified